KAL DESIGN STUDIO / Product development & engineering

Your idea.
Engineered for
the real world.

A team of professional engineers turning ideas into market-ready products. High-quality engineering, competitive pricing, and support that grows with your product.

Plan your free consultationFree introductory call · NDA welcome
FROM CONCEPT TO PRODUCTION01—04
01
Define & designRequirements, concepts & Onshape CAD
02
Analyze & refineStructural, fluid & thermal performance
03
Prototype & evaluate3D printing, fit & function
04
Prepare for manufacturingDrawings, tolerances & bill of materials
100+Clients served by Khalid
50+Products in Khalid’s experience
4,000+Hours in Onshape
15 yearsManufacturing experience

ONSHAPE SUPPORT & MIGRATION

Your next move.
Into the cloud.

Already using Onshape? Get hands-on support from our engineering team. Moving from another CAD system? We help bring your project files into Onshape and organize everything in a shared cloud workspace.

Onshape supportProject migrationCloud collaboration
Let’s talk about your Onshape project

From CAD to the market

Designed by Khalid.
Available on Amazon.

Real products designed by our founder, shown alongside their CAD models. From pet care and storage to shower systems, these projects connect engineering work with products customers can buy.

How we work

A clear path from idea to handoff.

01 / DISCOVER

Understand the brief

Discuss your idea, requirements, constraints and project stage. An NDA can come first.

02 / PLAN

Agree on the work

Define a development plan, deliverables and an initial estimate around your priorities.

03 / DEVELOP

Design, test, refine

Progress through CAD, relevant calculations, simulation and prototype evaluation.

04 / DELIVER

Prepare for production

Complete the agreed models and manufacturing documentation, with continued engineering support available as your product moves toward market.

Updates & support

Stay informed.
Stay supported.

Clear communication is part of how we work. We keep you up to date throughout your project, with a full support team ready to answer questions and help you move forward.

01 / WEEKLY UPDATES

Your project. Clear progress.

Receive weekly updates on completed work, current progress and the next steps, so you always know where your project stands.

  • Progress and completed milestones
  • Upcoming work and priorities
  • Questions and decisions that need your input
02 / FULL SUPPORT TEAM

A team you can count on.

Our full support team is here to follow up on your project, answer your questions and coordinate with the engineers working on your product.

  • Support throughout the development process
  • Help with technical questions and feedback
  • Continued guidance as your product moves forward

Your engineering partner

KAL DESIGN STUDIO.
Led by Khalid.

From day one, our focus is getting your product to market—and building a lasting partnership along the way.

KAL DESIGN STUDIO brings together a team of professional engineers, led by Khalid, a mechanical engineer with 15 years of manufacturing experience and more than seven years of full-time remote product design experience. We combine high-quality engineering with competitive pricing to help clients develop practical, manufacturable products.

From the first conversation, we consider the path to market: product performance, manufacturing feasibility, production costs and the decisions needed to move forward. We aim to build long-term client relationships, providing continued engineering support as products are refined, manufactured and developed further.

BSc, Mechanical EngineeringAlexandria University · 2010

MSc, Mechanical Engineering — Heat TransferAlexandria University · 2019

Free project consultation

A clearer direction.
Before you begin.

Discuss your idea with our engineering team in a free introductory call. Get initial advice and a practical perspective on how to move your project forward.

Start your free consultation

Monday–Saturday, 4 pm–midnight (Cairo time). Send your project enquiry below, then choose an available time. You will receive an email confirmation and a Google Meet link. For enquiries, email us.

Discuss your idea

Talk through your product, goals, current stage and the engineering challenges you want to solve.

Get an initial engineering perspective

Explore design considerations, manufacturing options and questions worth resolving early.

Identify the next steps

Outline a possible development approach and the information needed to define scope and an initial estimate.

An NDA can be arranged before confidential details are shared. Detailed analysis and development are scoped separately.

Start a conversation

Tell us about
your project.

Prepare a short brief for your free project consultation. Share your idea and the questions you would like our engineering team to explore.

  • Your product and the problem it solves
  • Your current stage and available files
  • Target manufacturing process or quantity
  • Timing, budget and engineering priorities

Confidential project? An NDA can be arranged before sharing sensitive details.

Step 1: Send your project details to our team. Step 2: Choose your free 30-minute consultation time.